China Best Sales Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa vacuum pump and compressor

Product Description

Durable Using Low Price13kg hydraulic Tilt Cylinder for Forklift Series 18.1MPa

A forklift tilt cylinder is a hydraulic component responsible for controlling the tilting motion of the mast and forks on a forklift. It allows the operator to adjust the angle of the divisions for various material handling tasks, such as lifting, transporting, and depositing loads. When selecting or maintaining a forklift tilt cylinder, it is essential to refer to the specific forklift's manual or consult the manufacturer to ensure compatibility, proper installation, and adherence to safety guidelines. Regular tilt cylinder inspection and maintenance are also necessary to ensure its optimal performance and longevity.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ80 Φ30 156 456.5 18.1MPa 2-G1/4 13kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Here are some essential aspects to consider when it comes to forklift tilt cylinders:

  1. Size and Capacity: Forklift tilt cylinders come in various sizes and capacities to accommodate different forklift models and load requirements. The size and capacity should be compatible with the specific forklift model you are working with, and it should be able to handle the maximum load weight that the forklift is designed to lift.

  2. Mounting and Connection: Tilt cylinders are mounted on the forklift's mast or carriage and connected to the hydraulic system. It is essential to ensure that the tilt cylinder you select is compatible with your forklift's mounting and connection points to ensure proper installation and operation.

  3. Double-Acting Cylinder: Forklift tilt cylinders are typically double-acting hydraulic cylinders. This means they can extend and retract using hydraulic pressure in both directions. The double-acting functionality allows precise tilt angle control, enabling the operator to adjust the forks to the desired position.

  4. Sealing and Durability: Tilt cylinders are designed to withstand the demanding conditions of forklift operations. They are constructed using durable materials, such as high-strength steel, and incorporate sealing mechanisms to prevent hydraulic fluid leakage. High-quality seals ensure the longevity and reliability of the cylinder.

  5. Control Mechanism: The operator controls the tilt cylinder through the forklift's hydraulic system. This is typically done using a control lever or joystick in the operator's compartment. By manipulating the control mechanism, the operator can activate the hydraulic system to extend or retract the tilt cylinder, adjusting the tilt angle of the forks.

  6. Safety Features: Forklift tilt cylinders often incorporate safety features to ensure proper operation and prevent accidents. These may include tilt speed control, load backrests, and tilt lock mechanisms to enhance stability and prevent unintended tilting or movement.

Application of Forklift Tilt Cylinder

  1. Load Handling: Forklift tilt cylinders are utilized to adjust the angle of the forks, allowing operators to lift safely, transport, and deposit loads. By tilting the forks CHINAMFG or backward, operators can adapt to different load shapes, sizes, and weight distributions, ensuring stability and precise positioning during material handling operations.

  2. Stacking and Unstacking: Forklifts equipped with tilt cylinders are commonly used in warehouse environments for stacking pallets or other storage units. The tilt cylinder enables the operator to tilt the forks to align with the pallets or containers, facilitating efficient and secure stacking or unloading.

  3. Palletizing and De-palletizing: Tilt cylinders are crucial in palletizing and de-palletizing applications. When palletizing, the tilt cylinder allows the operator to tilt the forks to slide them under the pallet, ensuring proper alignment and lifting. During de-palletizing, the tilt cylinder assists in gently lowering the load to prevent damage or accidents.

  4. Load Adjustment: Forklift tilt cylinders help adjust the tilt angle of the forks while carrying a load. This feature allows operators to compensate for uneven surfaces or to fine-tune the load position for better stability and balance during transport.

  5. Load Dumping: In specific industries, such as waste management or construction, forklifts with tilt cylinders are utilized for dumping loads. The tilt cylinder enables controlled tilting of the mast and forks, allowing the load to be safely discharged from the divisions into a designated area.

  6. Specialized Applications: Forklift tilt cylinders can also be employed in specialized forklift attachments or equipment. For example, forklifts used in the paper industry may have specialized clamp attachments requiring tilt cylinders to control the clamp's tilting motion to handle paper rolls or sheets efficiently.

 

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the 
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard

Our Factory

Packaging & Shipping

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

tilt cylinder

How does a tilt cylinder contribute to stable and safe equipment operation?

A tilt cylinder plays a crucial role in ensuring stable and safe equipment operation. It provides key benefits that enhance stability, control, and overall safety. Here's a detailed explanation:

  • Load Distribution: One of the primary ways a tilt cylinder contributes to stability is by facilitating proper load distribution. By adjusting the tilt angle of the equipment's attachment, operators can distribute the weight of the load more evenly. This balanced load distribution helps prevent excessive stress on the equipment, reducing the risk of instability or tipping during operation.
  • Center of Gravity Management: Tilt cylinders allow operators to manage the center of gravity of the equipment. By adjusting the tilt angle, they can optimize the positioning of the load and maintain a stable center of gravity. This is particularly important when operating on uneven or inclined terrain. Proper center of gravity management helps prevent equipment imbalance and improves overall stability.
  • Operator Control: Tilt cylinders provide operators with precise control over the equipment's tilt angle. This control allows operators to make fine adjustments to the equipment's position, ensuring stability during various tasks, such as material loading, dumping, or maneuvering. The ability to finely control the tilt angle contributes to safe and controlled equipment operation.
  • Enhanced Maneuverability: Tilt cylinders improve the maneuverability of the equipment by allowing operators to adjust the tilt angle as needed. This flexibility enables the equipment to navigate through tight spaces, uneven surfaces, or challenging environments more effectively. The enhanced maneuverability reduces the likelihood of accidents or collisions, contributing to safe equipment operation.
  • Compatibility with Safety Systems: Tilt cylinders can be integrated with safety systems and features to further enhance equipment stability and operator safety. For example, they can be linked to stability control systems that monitor and adjust the equipment's tilt angle in real-time to maintain stability and prevent tip-overs. Additionally, tilt cylinders may be incorporated into safety interlock systems that prevent certain equipment functions from operating unless the proper tilt angle is maintained, ensuring safe operation.
  • Robust Design and Construction: Tilt cylinders are designed and constructed to withstand the demanding conditions of equipment operation. They are built to handle heavy loads, resist external forces, and endure harsh environments. The robust design and construction of tilt cylinders contribute to the overall stability and safety of equipment operation.

Therefore, a tilt cylinder contributes to stable and safe equipment operation through load distribution optimization, center of gravity management, operator control, enhanced maneuverability, compatibility with safety systems, and robust design. By utilizing tilt cylinders, operators can maintain stability, improve control, and mitigate risks, ensuring a safer working environment and reducing the likelihood of accidents or equipment failures during operation.

tilt cylinder

How does a tilt cylinder contribute to energy-efficient equipment operation?

A tilt cylinder plays a significant role in promoting energy-efficient equipment operation. By implementing certain design features and functionalities, tilt cylinders help optimize energy usage and improve overall equipment performance. Here's a detailed explanation:

  • Accurate Control: Tilt cylinders allow for precise control of the angle and position of attachments or implements, such as blades or buckets. This level of control enables operators to perform tasks with greater accuracy, minimizing the need for rework or additional passes. By achieving the desired angle or position on the first attempt, energy consumption is reduced, leading to more efficient equipment operation.
  • Reduced Wasted Effort: Tilt cylinders prevent wasted effort by providing operators with the ability to adjust the tilt angle according to the specific requirements of the task at hand. For example, in grading operations, the ability to fine-tune the blade angle ensures that only the necessary amount of soil is moved, avoiding unnecessary exertion and energy expenditure. By minimizing wasted effort, tilt cylinders contribute to energy conservation and more efficient equipment operation.
  • Optimized Material Handling: In equipment like excavators, tilt cylinders allow for precise control of the bucket tilt angle during material handling operations. This optimized control ensures that the right amount of material is loaded or dumped, minimizing spillage and unnecessary movements. By reducing material waste and improving handling efficiency, energy consumption is optimized, resulting in energy-efficient equipment operation.
  • Hydraulic System Efficiency: Tilt cylinders are part of the hydraulic system in equipment. A well-designed hydraulic system, including the tilt cylinder, ensures efficient power transmission and minimal energy losses. By utilizing advanced hydraulic technologies, such as efficient pumps, valves, and control systems, equipment manufacturers can optimize the energy efficiency of the overall system, including the tilt cylinder's operation.
  • Smart Control Systems: Some modern equipment incorporates smart control systems that integrate with the tilt cylinder. These systems utilize sensors, actuators, and data processing capabilities to optimize equipment operation and energy usage. By analyzing real-time data, such as load conditions, terrain characteristics, and operator inputs, the control system can adjust the tilt cylinder's operation for maximum energy efficiency while maintaining productivity.
  • System Integration and Optimization: Tilt cylinders are designed to integrate seamlessly into the overall equipment system. Manufacturers optimize the interaction between the tilt cylinder, hydraulic system, control systems, and other components to achieve energy-efficient equipment operation. Components are selected and engineered to work together harmoniously, minimizing energy losses and maximizing system performance.

By enabling accurate control, reducing wasted effort, optimizing material handling, contributing to efficient hydraulic systems, incorporating smart control systems, and focusing on system integration and optimization, tilt cylinders significantly contribute to energy-efficient equipment operation. These cylinders play a vital role in enhancing productivity while minimizing energy consumption, promoting sustainability, and reducing operational costs.

tilt cylinder

How does a tilt cylinder differ from other types of hydraulic cylinders?

A tilt cylinder has specific characteristics and functionalities that differentiate it from other types of hydraulic cylinders. While hydraulic cylinders serve various purposes in different applications, here are the key ways in which a tilt cylinder differs:

  • Tilting Functionality: The primary distinction of a tilt cylinder is its ability to provide controlled tilting or angling of components. Unlike other hydraulic cylinders that primarily focus on linear motion, a tilt cylinder is specifically designed to enable angular movement. It allows for the adjustment of the working angle of attachments, such as buckets or blades, in heavy machinery.
  • Mounting Orientation: Tilt cylinders are typically mounted in a horizontal or near-horizontal orientation, allowing for effective tilting movement. In contrast, other hydraulic cylinders may be mounted vertically, horizontally, or at various angles depending on their specific application requirements.
  • Range of Motion: While other hydraulic cylinders may have a limited range of motion, typically in the form of extending or retracting the piston rod, a tilt cylinder offers a broader range of motion. It allows for continuous and controlled tilting action within a specific angular range, providing flexibility and adaptability in heavy machinery operations.
  • Control Mechanisms: Tilt cylinders often require specialized control mechanisms to regulate the tilting movement accurately. Hydraulic systems controlling tilt cylinders incorporate valves, pressure regulators, and other components specifically designed for precise control of the angular motion. In contrast, other hydraulic cylinders may utilize different control mechanisms tailored to their particular linear motion requirements.
  • Application-Specific Design: Tilt cylinders are engineered to meet the specific demands of heavy machinery applications that involve tilting or angling of components. They are designed to withstand high loads, provide precise control, and ensure reliable performance in challenging work environments. Other types of hydraulic cylinders, such as single-acting, double-acting, telescopic, or differential cylinders, are designed for different purposes and may have distinct structural and functional features.

While tilt cylinders share the fundamental principles of hydraulic cylinders, their specialization in tilting functionality sets them apart from other types of hydraulic cylinders. The unique design, mounting orientation, range of motion, control mechanisms, and application-specific characteristics make tilt cylinders suitable for tasks that require controlled angular movement in heavy machinery applications.

In conclusion, a tilt cylinder differs from other types of hydraulic cylinders through its dedicated focus on providing controlled tilting functionality, specialized design, and specific mounting orientation. These distinctions enable tilt cylinders to fulfill the unique requirements of heavy machinery applications involving angular adjustments and enhance the versatility and performance of the equipment.

China Best Sales Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa   vacuum pump and compressor	China Best Sales Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa   vacuum pump and compressor
editor by CX 2023-10-18