China Hot selling China Manufacturer of Front-End Hydraulic Cylinder for Dump Truck Dumper Trailer Tipper Truck vacuum pump belt

Product Description

Product description:
Junfu is famous brand in front-end cylinders, offering an extensive catalogue from 5 to 100 tons with bespoke solutions. Designed for rear-end tippers and tippers trailers, CHINAMFG brand front-end telescopic cylinders are known for their durability, reliability in all conditions and value for money. We believe in delivering a solution that can rapidly and successfully meet your requirements in demanding industries such as transportation, construction and mining. With high payload and longer service intervals for increased operating time, CHINAMFG brand front-end cylinders are also environmentally friendly solutions with lower oil & fuel consumption.

FC telescopic front-end(front mounting) cylinders are primarily designed for straight headboard dump trucks with a capacity range of over 100 tons tipping weight. Our trunnion type FC cylinder is lightweight, strong, maintenance free and offers the most added stability to the tipper. The CHINAMFG brand FC tipping cylinders have earned reputation for their reliability and value for money over many years.

Designed for Dump Truck applications, FC series cylinder with 3-7 stages is capable of lifting more weight which in return allows trucks to be equipped with smaller cylinders reducing space and saving weight. This CHINAMFG series cylinder is mostly used in combination with a Straight Headboard Type and Trunnion Type Body Connection.

The hydraulic system including hydraulic oil tank, gear pump, lift valve, air control valve and limit valve, oil pipe and joints.

Product Details

series  model

L1

L2

L3

L4

L5

L6

ΦA

Pipe joint

Applicable cargo box length(mm)

Overhang length(mm)

Lifting angle

Lifting weight(Kg)

Fuel tank selection
recommend(L)

1

3

7

3TG-F137*3830

200

65

360

60

325

1585

Φ60

G1

4700-5300

800

47-52°

43

80

4TG-F137*3830

200

65

360

60

325

1270

Φ60

G1

4700-5300

800

47-52°

31

80

4TG-F137*4280

200

65

360

60

325

1390

Φ60

G1

5300-6000

800

47-52°

36

80

4TG-F137*4800

200

65

360

60

325

1510

Φ60

G1

5800-6500

800

47-52°

36

80

1

5

7

4TG-F157*4280

245

65

360

60

325

1385

Φ60

G1

5300-5800

800

47-52°

53

80

4TG-F157*4800

245

65

360

60

325

1505

Φ60

G1

5800-6500

800

47-52°

53

100

4TG-F157*5100

245

65

360

60

325

1580

Φ60

G1

6200-6800

800

47-52°

58

100

4TG-F157*5390

245

65

360

60

325

1655

Φ60

G1

6600-7200

800

47-52°

58

100

5TG-F157*4050

245

65

360

60

325

1125

Φ60

G1

5000-5500

800

47-52°

46

80

5TG-F157*4280

245

65

360

60

325

1165

Φ60

G1

5300-6000

800

47-52°

46

80

5TG-F157*4800

245

65

360

60

325

1265

Φ60

G1

5800-6500

800

47-52°

49

80

5TG-F157*5100

245

65

360

60

325

1340

Φ60

G1

6200-6800

800

47-52°

49

80

5TG-F157*5390

245

65

360

60

325

1385

Φ60

G1

6600-7200

800

47-52°

49

80

1

7

9

4TG-F179*4600

245

65

360

65

325

1455

Φ60

G1

5600-6300

800

47-52°

66

120

4TG-F179*4800

245

65

360

65

325

1505

Φ60

G1

5800-6500

800

47-52°

66

120

4TG-F179*5100

245

65

360

65

325

1580

Φ60

G1

6200-6800

800

47-52°

70

120

4TG-F179*5390

245

65

360

65

325

1655

Φ60

G1

6600-7200

800

47-52°

70

120

4TG-F179*5780

245

65

360

65

325

1750

Φ60

G1

7200-8000

1000

47-52°

70

135

6TG-F179*5780

245

65

360

65

325

1270

Φ60

G1

7200-8000

1000

47-52°

49

120

2

0

2

4TG-F202*5390

280

65

360

65

325

1675

Φ65

G1

6600-7200

800

47-52°

92

165

4TG-F202*5780

280

65

360

65

325

1770

Φ65

G1

7200-8000

1000

47-52°

96

165

4TG-F202*6180

280

65

360

65

325

1870

Φ65

G1

8000-8500

1000

47-52°

96

185

5TG-F202*7200

280

65

360

65

325

1770

Φ65

G1

8700-9500

1000

47-52°

88

185

 Note: The above product models are our company's regular product models. Customers are requested to choose regular products as much as possible, which can improve the delivery time and service quality. 

Workshop with advanced equipment:

Exhibition:

Certificates: ISO9001, IATF 16949:2016, CE,etc.

FAQ:
Q1: How about your cylinders compared with HYVA cylinder ?
      Our cylinders can replace HYVA cylinder well, with same technical details and mounting sizes

Q2: What's your cylinder's advantages ?
      The cylinders are manufactured by advanced equipments and made under strictly quality control processing.
      The steel is quenched and tempered 27SiMn steel and all raw materials are good quality from world famous companies.
      Competitive price!

Q3: When your company be established ?
      Our company be established in 2002, professional manufacturer of hydraulic cylinders more than 20 years.
      We had passed IATF 16949:2016 Quality control system, ISO9001, CE,etc.

Q4: How about the delivery time ?
       7-15 days approximately.

Q5: How about the cylinder's quality gurantee ?
      One year.

 

Certification: CE, ISO9001, IATF 16949:2016, SGS
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Switching Type
Customization:
Available

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hydraulic cylinder

Can hydraulic cylinders be used for precise operations like CNC machining or molding?

Yes, hydraulic cylinders can be used for precise operations like CNC machining or molding. While hydraulic systems are commonly associated with heavy-duty applications, they can also provide the necessary precision and control required for precise operations in CNC machining and molding processes. Here's a detailed explanation of how hydraulic cylinders can be utilized for such precise operations:

1. Force and Control:

- Hydraulic cylinders are capable of generating substantial force, which is essential for precise operations in CNC machining and molding. By using hydraulic pressure, the cylinders can deliver the required force to cut or shape materials accurately or exert pressure for molding operations. The hydraulic system allows precise control over the force applied, ensuring consistent and reliable performance.

2. Adjustable Speed and Positioning:

- Hydraulic cylinders offer adjustable speed and precise positioning capabilities, making them suitable for precise operations. By controlling the flow of hydraulic fluid, the speed of the cylinder's movement can be adjusted according to specific requirements. This adaptability allows for fine-tuning the machining or molding process, achieving the desired precision in material removal or shaping. Hydraulic systems also enable accurate positioning of tools or molds, ensuring precise operations.

3. Integrated Feedback Systems:

- Advanced hydraulic systems can incorporate feedback sensors and control mechanisms to enhance precision in CNC machining and molding. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly, allowing for precise and accurate control over the operations. The feedback systems help maintain consistent performance and compensate for any deviations, ensuring high precision.

4. Damping and Vibration Control:

- Hydraulic cylinders can be equipped with damping mechanisms to minimize vibrations and ensure stability during CNC machining or molding operations. Vibrations can negatively impact precision by causing tool chatter or material deformation. By incorporating cushioning or damping features, hydraulic cylinders help absorb shocks and suppress vibrations, resulting in smoother and more accurate operations.

5. Customization and Adaptability:

- Hydraulic cylinders can be customized and adapted to meet the specific requirements of CNC machining or molding processes. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with precise specifications. Customized hydraulic cylinders ensure optimal performance and compatibility for precise operations, enabling seamless integration into CNC machines or molding equipment.

6. Energy Efficiency:

- Hydraulic systems can be designed to be energy-efficient, contributing to cost savings in CNC machining or molding operations. By utilizing variable speed pumps, efficient control valves, and well-designed hydraulic circuits, energy consumption can be optimized. This efficiency reduces heat generation, leading to improved stability and precision in operations while minimizing energy costs.

7. Maintenance and Calibration:

- Regular maintenance and calibration of hydraulic systems are essential to maintain their precision in CNC machining or molding applications. Proper lubrication, inspection of seals, and replacement of worn-out components help ensure optimal performance. Regular calibration of control systems and feedback sensors ensures accurate readings and reliable operation, contributing to precision in machining or molding processes.

In summary, hydraulic cylinders can be effectively used for precise operations like CNC machining or molding. Their ability to generate substantial force, adjustable speed and positioning, integration with feedback systems, damping and vibration control, customization and adaptability, energy efficiency, and proper maintenance contribute to achieving the required precision in these operations. By leveraging the strengths of hydraulic systems, manufacturers can enhance the accuracy and reliability of CNC machining or molding processes, resulting in high-quality products and improved productivity.

hydraulic cylinder

Ensuring Stable Performance of Hydraulic Cylinders Under Fluctuating Loads

Hydraulic cylinders are designed to provide stable performance even under fluctuating loads. They achieve this through various mechanisms and features that allow for efficient load control and compensation. Let's explore how hydraulic cylinders ensure stable performance under fluctuating loads:

  1. Piston Design: The piston inside the hydraulic cylinder plays a crucial role in load control. It is typically equipped with seals and rings that prevent leakage of hydraulic fluid and ensure effective transfer of force. The piston design may incorporate features such as stepped or tandem pistons, which provide enhanced load-bearing capabilities and improved stability by distributing the load across multiple surfaces.
  2. Cylinder Cushioning: Hydraulic cylinders often incorporate cushioning mechanisms to minimize the impact and shock caused by fluctuating loads. Cushioning can be achieved through various methods, such as adjustable cushion screws, hydraulic cushioning valves, or elastomeric cushioning rings. These mechanisms slow down the piston's movement near the end of the stroke, reducing the impact and preventing sudden stops that could lead to instability.
  3. Pressure Compensation: Fluctuating loads can result in pressure variations within the hydraulic system. To ensure stable performance, hydraulic cylinders are equipped with pressure compensation mechanisms. These mechanisms maintain a consistent pressure level in the system, regardless of load changes. Pressure compensation can be achieved through the use of pressure relief valves, compensating pistons, or pressure-compensated flow control valves.
  4. Flow Control: Hydraulic cylinders often incorporate flow control valves to regulate the speed of the cylinder's movement. By controlling the flow rate of hydraulic fluid, the cylinder's motion can be adjusted to match the changing load conditions. Flow control valves allow for smooth and controlled movement, preventing abrupt changes that could lead to instability.
  5. Feedback Systems: To ensure stable performance under fluctuating loads, hydraulic cylinders can be integrated with feedback systems. These systems provide real-time information on the cylinder's position, velocity, and force. By continuously monitoring these parameters, the hydraulic system can make immediate adjustments to maintain stability and compensate for load fluctuations. Feedback systems can include position sensors, pressure sensors, or load sensors, depending on the specific application.
  6. Proper Sizing and Selection: Ensuring stable performance under fluctuating loads starts with proper sizing and selection of hydraulic cylinders. It is crucial to choose cylinders with appropriate bore size, rod diameter, and stroke length to match the anticipated load conditions. Oversized or undersized cylinders can lead to instability and reduced performance. Proper sizing also involves considering factors such as the required force, speed, and duty cycle of the application.

In summary, hydraulic cylinders ensure stable performance under fluctuating loads through features such as piston design, cushioning mechanisms, pressure compensation, flow control, feedback systems, and proper sizing and selection. These mechanisms and considerations allow hydraulic cylinders to provide consistent and controlled movement, even in dynamic load conditions, resulting in reliable and stable performance.

hydraulic cylinder

How do manufacturers ensure the quality and compatibility of hydraulic cylinders?

Manufacturers employ various measures to ensure the quality and compatibility of hydraulic cylinders, ensuring that they meet industry standards, performance requirements, and the specific needs of their customers. Here's a detailed explanation of the methods and practices used by manufacturers to ensure the quality and compatibility of hydraulic cylinders:

1. Design and Engineering:

- Manufacturers employ skilled engineers and designers who have expertise in hydraulic systems and cylinder design. They use advanced design software and tools to create hydraulic cylinders that meet the desired specifications and performance requirements. Through careful analysis and simulation, manufacturers can ensure that the cylinders are designed to function optimally and provide the necessary force, stroke length, and reliability.

2. Material Selection:

- High-quality materials are crucial for the durability, performance, and compatibility of hydraulic cylinders. Manufacturers carefully select materials such as steel or other alloys based on their strength, corrosion resistance, and suitability for hydraulic applications. They source materials from reputable suppliers and perform quality checks to ensure that the materials meet the required standards and specifications.

3. Quality Control:

- Manufacturers implement robust quality control processes throughout the production of hydraulic cylinders. This includes rigorous inspections and tests at various stages of manufacturing, from raw material inspection to final assembly. Quality control personnel perform dimensional checks, surface finish inspections, and functional tests to verify that the cylinders meet the specified tolerances, performance criteria, and compatibility requirements.

4. Testing and Validation:

- Hydraulic cylinders undergo testing and validation procedures to ensure their performance, reliability, and compatibility. Manufacturers conduct various tests, such as pressure testing, leakage testing, load testing, and endurance testing. These tests simulate real-world operating conditions and verify that the cylinders can withstand the expected loads, pressures, and environmental factors. Additionally, manufacturers may perform compatibility testing to ensure that the cylinders can integrate seamlessly with other hydraulic system components.

5. Compliance with Standards:

- Manufacturers adhere to industry standards and regulations to ensure the quality and compatibility of hydraulic cylinders. They follow standards such as ISO 9001 for quality management systems and ISO 6020/2 or ISO 6022 for hydraulic cylinders. Compliance with these standards ensures that the manufacturing processes, quality control measures, and product performance meet internationally recognized benchmarks.

6. Certification and Accreditation:

- Manufacturers may obtain certifications and accreditations from recognized organizations to demonstrate their commitment to quality and compatibility. Certifications such as ISO certifications or third-party certifications provide assurance to customers that the hydraulic cylinders have undergone rigorous evaluations and meet specific quality and compatibility standards.

7. Customer Collaboration:

- Manufacturers actively engage with customers to understand their specific requirements and ensure compatibility. They work closely with customers to gather application-specific details, such as operating conditions, load requirements, and environmental factors. This collaborative approach allows manufacturers to customize hydraulic cylinders and provide solutions that are perfectly matched to the customer's needs, ensuring compatibility and optimal performance.

8. Continuous Improvement:

- Manufacturers are committed to continuous improvement in their processes and products. They invest in research and development to incorporate the latest technologies, materials, and manufacturing techniques. By staying updated with industry advancements, manufacturers can enhance the quality, performance, and compatibility of their hydraulic cylinders over time.

By implementing effective design and engineering practices, selecting high-quality materials, conducting rigorous quality control, testing and validation procedures, complying with industry standards, obtaining certifications, collaborating with customers, and embracing continuous improvement, manufacturers ensure the quality and compatibility of hydraulic cylinders. These measures help to deliver reliable, high-performance cylinders that meet the diverse needs of industries and applications.
China Hot selling China Manufacturer of Front-End Hydraulic Cylinder for Dump Truck Dumper Trailer Tipper Truck   vacuum pump belt	China Hot selling China Manufacturer of Front-End Hydraulic Cylinder for Dump Truck Dumper Trailer Tipper Truck   vacuum pump belt
editor by CX 2023-10-18