China Hot selling Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa vacuum pump ac

Product Description

Durable Using Low Price13kg hydraulic Tilt Cylinder for Forklift Series 18.1MPa

A forklift tilt cylinder is a hydraulic component responsible for controlling the tilting motion of the mast and forks on a forklift. It allows the operator to adjust the angle of the divisions for various material handling tasks, such as lifting, transporting, and depositing loads. When selecting or maintaining a forklift tilt cylinder, it is essential to refer to the specific forklift's manual or consult the manufacturer to ensure compatibility, proper installation, and adherence to safety guidelines. Regular tilt cylinder inspection and maintenance are also necessary to ensure its optimal performance and longevity.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ80 Φ30 156 456.5 18.1MPa 2-G1/4 13kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Here are some essential aspects to consider when it comes to forklift tilt cylinders:

  1. Size and Capacity: Forklift tilt cylinders come in various sizes and capacities to accommodate different forklift models and load requirements. The size and capacity should be compatible with the specific forklift model you are working with, and it should be able to handle the maximum load weight that the forklift is designed to lift.

  2. Mounting and Connection: Tilt cylinders are mounted on the forklift's mast or carriage and connected to the hydraulic system. It is essential to ensure that the tilt cylinder you select is compatible with your forklift's mounting and connection points to ensure proper installation and operation.

  3. Double-Acting Cylinder: Forklift tilt cylinders are typically double-acting hydraulic cylinders. This means they can extend and retract using hydraulic pressure in both directions. The double-acting functionality allows precise tilt angle control, enabling the operator to adjust the forks to the desired position.

  4. Sealing and Durability: Tilt cylinders are designed to withstand the demanding conditions of forklift operations. They are constructed using durable materials, such as high-strength steel, and incorporate sealing mechanisms to prevent hydraulic fluid leakage. High-quality seals ensure the longevity and reliability of the cylinder.

  5. Control Mechanism: The operator controls the tilt cylinder through the forklift's hydraulic system. This is typically done using a control lever or joystick in the operator's compartment. By manipulating the control mechanism, the operator can activate the hydraulic system to extend or retract the tilt cylinder, adjusting the tilt angle of the forks.

  6. Safety Features: Forklift tilt cylinders often incorporate safety features to ensure proper operation and prevent accidents. These may include tilt speed control, load backrests, and tilt lock mechanisms to enhance stability and prevent unintended tilting or movement.

Application of Forklift Tilt Cylinder

  1. Load Handling: Forklift tilt cylinders are utilized to adjust the angle of the forks, allowing operators to lift safely, transport, and deposit loads. By tilting the forks CHINAMFG or backward, operators can adapt to different load shapes, sizes, and weight distributions, ensuring stability and precise positioning during material handling operations.

  2. Stacking and Unstacking: Forklifts equipped with tilt cylinders are commonly used in warehouse environments for stacking pallets or other storage units. The tilt cylinder enables the operator to tilt the forks to align with the pallets or containers, facilitating efficient and secure stacking or unloading.

  3. Palletizing and De-palletizing: Tilt cylinders are crucial in palletizing and de-palletizing applications. When palletizing, the tilt cylinder allows the operator to tilt the forks to slide them under the pallet, ensuring proper alignment and lifting. During de-palletizing, the tilt cylinder assists in gently lowering the load to prevent damage or accidents.

  4. Load Adjustment: Forklift tilt cylinders help adjust the tilt angle of the forks while carrying a load. This feature allows operators to compensate for uneven surfaces or to fine-tune the load position for better stability and balance during transport.

  5. Load Dumping: In specific industries, such as waste management or construction, forklifts with tilt cylinders are utilized for dumping loads. The tilt cylinder enables controlled tilting of the mast and forks, allowing the load to be safely discharged from the divisions into a designated area.

  6. Specialized Applications: Forklift tilt cylinders can also be employed in specialized forklift attachments or equipment. For example, forklifts used in the paper industry may have specialized clamp attachments requiring tilt cylinders to control the clamp's tilting motion to handle paper rolls or sheets efficiently.

 

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the 
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard

Our Factory

Packaging & Shipping

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Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

tilt cylinder

Can tilt cylinders be used in manufacturing machinery for material processing?

Yes, tilt cylinders can be used in manufacturing machinery for material processing. These cylinders offer several advantages that enhance the efficiency, versatility, and precision of material processing operations. Here's a detailed explanation:

  • Tilt Angle Adjustment: Tilt cylinders allow for precise tilt angle adjustment of equipment attachments, such as cutting tools, milling heads, or processing platforms. This adjustability enables operators to achieve the desired tilt angle for material processing tasks. By controlling the tilt angle, operators can optimize the cutting or processing angle, resulting in improved accuracy, quality, and efficiency.
  • Material Positioning: Tilt cylinders assist in proper material positioning during processing. By adjusting the tilt angle of the equipment, operators can align the material in the ideal position for cutting, shaping, or other processing operations. This ensures consistent material engagement with the cutting tools or processing surfaces, minimizing errors and improving overall precision.
  • Enhanced Accessibility: Tilt cylinders provide enhanced accessibility to the material being processed. By tilting the equipment, operators can gain better access to different areas of the material, even hard-to-reach or complex surfaces. This accessibility facilitates efficient processing and allows for the execution of intricate operations with greater ease.
  • Process Optimization: Tilt cylinders contribute to process optimization by enabling operators to adjust the tilt angle based on specific material characteristics or processing requirements. For instance, certain materials may require a specific tilt angle to achieve optimal chip removal during cutting or to enhance the efficiency of material shaping. The ability to optimize the tilt angle enhances process control and ensures the desired output quality.
  • Flexibility in Material Handling: Tilt cylinders provide flexibility in material handling during processing operations. They allow for the tilting of workpieces or platforms, enabling operators to orient the material in the most suitable position for processing. This flexibility accommodates various material shapes, sizes, and orientations, expanding the range of materials that can be effectively processed using the machinery.
  • Integration with Automation: Tilt cylinders can be integrated with automation systems in manufacturing machinery. This integration enables automated tilt angle adjustments based on predefined parameters or sensor feedback. By incorporating tilt cylinders into automated material processing systems, manufacturers can achieve consistent and repeatable processing results, reduce manual intervention, and improve overall productivity.

Therefore, tilt cylinders can be effectively utilized in manufacturing machinery for material processing. Whether it involves tilt angle adjustment, material positioning, enhanced accessibility, process optimization, flexibility in material handling, or integration with automation, tilt cylinders contribute to improving the efficiency, precision, and versatility of material processing operations in the manufacturing industry.

tilt cylinder

What are the safety considerations when using machinery equipped with tilt cylinders?

When using machinery equipped with tilt cylinders, several safety considerations should be taken into account to ensure the well-being of operators, bystanders, and the overall work environment. Here are the key safety considerations:

  • Operator Training: Proper training is essential for operators who will be working with machinery equipped with tilt cylinders. Operators should receive comprehensive training on the safe operation of the equipment, including understanding the controls, precautions, and potential hazards associated with tilt cylinder usage. Training helps operators develop the necessary skills and knowledge to operate the machinery safely.
  • Safe Operating Procedures: Establishing and following safe operating procedures is crucial for minimizing risks when using machinery with tilt cylinders. Standard operating procedures should outline the correct sequence of operations, safety checks, and precautions to be taken before, during, and after using the equipment. Operators should adhere to these procedures to ensure safe and consistent operation.
  • Inspection and Maintenance: Regular inspection and maintenance of the tilt cylinders and associated equipment components are essential for safety. This includes checking for leaks, damage, loose connections, or excessive wear. Any identified issues should be promptly addressed through maintenance or repairs to prevent potential malfunctions or accidents during operation.
  • Load Capacity and Stability: Tilt cylinders have specific load capacity limits, and exceeding these limits can compromise safety. Operators should be aware of the equipment's load capacity and ensure that the loads being lifted or tilted fall within the specified limits. Additionally, attention should be given to maintaining the stability of the machinery during tilting operations, considering factors such as uneven terrain or shifting loads.
  • Proper Use of Safety Devices: Machinery equipped with tilt cylinders may have additional safety devices such as safety locks, sensors, or audible alarms. Operators should use these safety devices as intended and ensure they are in good working condition. For example, safety locks should be engaged when the equipment is stationary to prevent unintended tilting.
  • Clear Communication and Signaling: Clear communication among operators, signalers, and other personnel is vital for ensuring safety during tilt cylinder operations. Hand signals or radio communication should be used effectively to convey instructions and warnings. Adequate signaling and communication protocols should be established and followed to avoid misunderstandings or accidents.
  • Personal Protective Equipment (PPE): Operators and personnel working with machinery equipped with tilt cylinders should wear appropriate personal protective equipment, including safety helmets, protective eyewear, gloves, and high-visibility clothing. PPE helps minimize the risk of injury from potential hazards, such as falling objects, debris, or hydraulic fluid leaks.

By considering these safety aspects and implementing appropriate measures, the risks associated with using machinery equipped with tilt cylinders can be mitigated. Prioritizing safety promotes a secure working environment, reduces accidents, and protects the well-being of everyone involved in the operation.

tilt cylinder

What are the components and features of a tilt cylinder?

A tilt cylinder consists of several components and features that contribute to its functionality and performance. These components work together to enable controlled tilting or angling of components in heavy machinery. Here are the key components and features of a tilt cylinder:

  • Cylinder Body: The cylinder body forms the main structure of the tilt cylinder. It houses the piston and provides support and stability during operation. The cylinder body is typically made of durable materials, such as steel, to withstand high loads and harsh operating conditions.
  • Piston: The piston is a cylindrical component that divides the cylinder body into two chambers: the rod side and the head side. It is responsible for generating the necessary force to move the rod and perform the tilting action. The piston is sealed to prevent hydraulic fluid leakage between the chambers.
  • Rod: The rod is attached to the piston and extends outside the cylinder body. It is connected to the component being tilted, such as a bucket or blade, in heavy machinery. The rod transfers the force generated by the piston to the attached component, causing the desired tilting movement.
  • Hydraulic Seals: Hydraulic seals are critical components that ensure the proper functioning of the tilt cylinder. They prevent hydraulic fluid leakage and maintain the separation between the rod side and the head side of the cylinder. Common types of hydraulic seals used in tilt cylinders include piston seals, rod seals, and wiper seals.
  • Hydraulic Fluid Ports: The tilt cylinder is connected to a hydraulic system through hydraulic fluid ports. These ports allow hydraulic fluid to enter and exit the cylinder, creating the necessary pressure and flow to control the tilting movement. The hydraulic fluid ports are typically equipped with fittings or connectors for secure attachment to the hydraulic system.
  • Control Valves: Control valves play a crucial role in regulating the flow and pressure of hydraulic fluid within the tilt cylinder. They are part of the hydraulic system and allow the operator to control the speed, direction, and extent of the tilting movement. Control valves enable precise positioning and adjustment of the tilted component.
  • Limit Switches or Sensors: Tilt cylinders may include limit switches or sensors to provide feedback on the position and angle of the tilted component. These safety features help prevent over-tilting or unintended movement, ensuring safe operation and protecting both the machinery and operators.

The features and components of a tilt cylinder are designed to withstand high loads, provide precise control, and ensure reliable and safe operation. The robust construction, hydraulic seals, hydraulic fluid ports, control valves, and safety features make tilt cylinders capable of performing controlled tilting actions in heavy machinery applications.

In summary, a tilt cylinder comprises key components such as the cylinder body, piston, rod, hydraulic seals, hydraulic fluid ports, control valves, and may incorporate safety features like limit switches or sensors. These components and features work together to enable the controlled tilting or angling of components, enhancing the versatility and functionality of heavy machinery.

China Hot selling Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa   vacuum pump acChina Hot selling Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa   vacuum pump ac
editor by CX 2024-02-08