Product Description
Hyva Type Telescopic Hydraulic Cylinder for Dump Truck/ Trailer on Sale
No.1 Company Introduction:
ZheJiang CHINAMFG hydraulic co., ltd. is a specialized custom hydraulic cylinder for tipper truck manufacturing enterpirise which takes up with design, manufacturer, sell hydraulic products. The company covers an area of 180,000 square meters, with 500 emplayees in it. There are 700 sets of manufacturing equipments, such as cold drawing production lines, surface treatment production line, boring and rolling production line, various of digital-control machining and testing equipment.
>Professional manufacturer& supplier of Hydraulic Cylinders for more than 20 years;
>Hydraulic Cylinders Certification ISO9001:2009, SGS, TS16949, RoHS, CNAS Certification;
>Experience in export North America, Australia, Asia, Middle East, Africa;
>Hydraulic Cylinders can be Make according to client's requirements;
>The Hydraulic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Engineering Machinery, Garbage Truck, Landing Platform etc;
>We are the supplier of Sinotruk, IVECO, AUMAN, BEIBEN TRUCK, CIMC, JMC, Beiben Truck, CAMC, FOTON, JAC, Xihu (West Lake) Dis.n, SHACMAN, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
No.2 specification Description:
| Material | Carbon Steel, 27SiMn, Alloy Steel |
| Honed tube | 20-2000mm, Heat treatment, honing, rolling |
| Piston rod | 10-1500mm,tempering, plated nickel, Chrome or ceramic |
| Working Pressure | 16-20Mpa |
| Seals | Parker, Merkel, Hallite, Kaden |
| Technology | Bosch Rexroth, Parker, HYVA, Meiller |
| Coating | Sandblasting, primer paint, middle paint, finish paint |
| Temperature range | -30°C to +100°C |
| Work medium | Hydraulic Oil |
| Piston speed | maximum 0.5m/s |
| Mounting style | Earrings, flange, foot mounting, screw thread. |
| Item | Model No. | # of Stages | Largest Moving Stage Diameter(mm) | Stroke (mm) |
The largest sleeve OD(mm) | Mounting distance (mm) |
|
| 1 | WTHY FC-3-110-3205 | 3 | 110 | 3205 | 168 | 343 | |
| 2 | WTHY FC-3-110-3460 | 3 | 110 | 3460 | 168 | 343 | |
| 3 | WTHY FC-3-129-2980 | 3 | 129 | 2980 | 218 | 343 | |
| 4 | WTHY FC-3-129-3205 | 3 | 129 | 3205 | 218 | 343 | |
| 5 | WTHY FC-3-129-3460 | 3 | 129 | 3460 | 218 | 343 | |
| 6 | WTHY FC-3-129-3880 | 3 | 129 | 3880 | 218 | 343 | |
| 7 | WTHY FC-3-129-4270 | 3 | 129 | 4270 | 218 | 343 | |
| 8 | WTHY FC-4-129-4280 | 4 | 129 | 4280 | 218 | 343 | |
| 9 | WTHY FC-4-129-4280 | 4 | 129 | 4280 | 218 | 343 | |
| 10 | WTHY FC-4-129-5180 | 4 | 129 | 5180 | 218 | 343 | |
| 11 | WTHY FC-4-149-4270 | 4 | 149 | 4270 | 244 | 343 | |
| 12 | WTHY FC-4-149-3680 | 4 | 149 | 3680 | 218 | 343 | |
| 13 | WTHY FC-4-149-3980 | 4 | 149 | 3980 | 218 | 343 | |
| 14 | WTHY FC-4-149-4280 | 4 | 149 | 4280 | 244 | 343 | |
| 15 | WTHY FC-4-149-4620 | 4 | 149 | 4620 | 244 | 343 | |
| 16 | WTHY FC-4-149-4940 | 4 | 149 | 4940 | 244 | 343 | |
| 17 | WTHY FC-4-149-5180 | 4 | 149 | 5180 | 244 | 343 | |
| 18 | WTHY FC-4-149-5460 | 4 | 149 | 5460 | 244 | 343 | |
| 19 | WTHY FC-4-169-4280 | 4 | 169 | 4280 | 244 | 343 | |
| 20 | WTHY FC-4-169-4620 | 4 | 169 | 4620 | 244 | 343 | |
| 21 | WTHY FC-4-169-4940 | 4 | 169 | 4940 | 244 | 343 | |
| 22 | WTHY FC-4-169-5180 | 4 | 169 | 5180 | 244 | 343 | |
| 23 | WTHY FC-4-169-5460 | 4 | 169 | 5460 | 244 | 343 | |
| 24 | WTHY FC-5-169-5355 | 5 | 169 | 5355 | 244 | 343 | |
| 25 | WTHY FC-5-169-5780 | 5 | 169 | 5780 | 244 | 343 | |
| 26 | WTHY FC-5-169-6180 | 5 | 169 | 6180 | 244 | 343 | |
| 27 | WTHY FC-5-169-6830 | 5 | 169 | 6830 | 244 | 343 | |
| 28 | WTHY FC-5-169-7130 | 5 | 169 | 7130 | 244 | 343 | |
| 29 | WTHY FC-5-169-7630 | 5 | 169 | 7630 | 244 | 343 | |
| 30 | WTHY FC-5-169-8130 | 5 | 169 | 8130 | 244 | 343 | |
| 31 | WTHY FC-5-169-9030 | 5 | 169 | 9030 | 244 | 343 | |
| 32 | WTHY FC-5-169-9530 | 5 | 169 | 9530 | 274 | 343 | |
| 33 | WTHY FC-4-191-5460 | 4 | 191 | 5460 | 274 | 343 | |
| 34 | WTHY FC-5-191-5780 | 5 | 191 | 5780 | 274 | 343 | |
| 35 | WTHY FC-5-191-6180 | 5 | 191 | 6180 | 274 | 343 | |
| 36 | WTHY FC-5-191-7130 | 5 | 191 | 7130 | 274 | 343 | |
| 37 | WTHY FC-5-191-7630 | 5 | 191 | 7630 | 274 | 343 | |
| 38 | WTHY FC-5-191-8130 | 5 | 191 | 8130 | 274 | 343 | |
| 39 | WTHY FC-5-191-9030 | 5 | 191 | 9030 | 274 | 343 | |
| 40 | WTHY FC-5-191--9530 | 5 | 191 | 9530 | 274 | 343 | |
| 41 | WTHY FC-5-214-7610 | 5 | 214 | 7610 | 274 | 343 | |
| 42 | WTHY FC-5-214-9030 | 5 | 214 | 9030 | 274 | 343 | |
We firmly believe that quality products from the outstanding design and concept, there are 25 engineers with rich experience in our strong technical team and more than 9,000 types of design. Analyzes, calculations, strength check and motion simulation in variety of software to make our design more close to actual working conditions, We will consider various factors in the design stage to avoid each risk of project failure. Our design and products could perfectly match customers' varied needs.
No.3 Complete Manufacturing Processes
700 sets manufacturing equipment,such as cold drawing production line ,heat treatment production line ,surface treatment production line,testing equipment,various digital-control machining equipment,gantry style linear electroplating production line.
>Owned plating plant founded in 1998;
>Owned honed tube plant founded in 2000;
>Owned Heat treatment founded in 1995;
>Each processing under our control, each products,every step under strict quality control;
No.4 Advantage
1) Professional, skilled, reliable.
2) One-stop total solution
3) Ready stock goods with fast delivery
4) Customizable: Non-standard sizes are also available
5) Small quantity is acceptable
6) Refund or replacement for any product faulty
No.5 Dream
*Company vision:Act as the laeder of internal hydraulic industry
*Enterprise concept:Better and stronger
*Core values:Learning and innovation,equality and justice,customers the first,and quality winning the world
*Enterprise spirit:Complete sincerity,complete precision more excellent,and up to date
*Quality policy:Pursue zero defects of our products,and realize zeo customers' complains
*Company type:Respond quickly,act immediately,finish what to do today,and improve day after day
No.6 Strict Quality Control System And Certificates and Packaging
1. Trial Operation Test
2. Start-up Pressure Test
3. Pressure-Tight Test
4. Leak Test
5. Full Stroke Test
6. Buffer Test
7. Testing the Effect of Limit
8. Load Efficiency Test
9. Reliability Test
Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.
No.7 After-service
1).Pre-sale service: Keep communicating with the truck manufacturers , including selection of product model , design of hydraulic system, test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers
2).The sale service: Provide training and technical support for users.
3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need.
4). 24 hours telephone service hotline.
No.8 Rich Market Experiences and Exhibitions
We are the supplier of Sinotruk, CAMC, CIMC, Beiben Truck, AUMAN, JMC, FOTON, JAC, SHACMAN, Xihu (West Lake) Dis.n, CHINAMFG most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
We attended each Bauma ,Las Vegas exhibition, the world grade fair for construction equipments, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.
No.9 FAQ
Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva's
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deephole boring machine processing. Surface roughness is 0.4Ra
and circular degree is 0.571.
4. Good quality yet lower price.
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with 22 years' experience and technology accumulation. With strong technical team we could solve any annoyance of you.
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q5: How can I get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
Q7: Do your products come with a warranty?
A: Yes, we have 14 months warranty. In this year, if the quality problem we will free repair for you.
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers' requirement.
Q9: What about the quality feedback of your products?
A: We have never received even once quality complaint for many years of international business.
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
Q11: What is the delivery time?
A: Within 15 days for samples.
15-30 days for bulk production, which is depend on quality, production process and so on.
Q12: What is your main payment term?
A: T/T, L/C, either is available.
| Certification: | ISO9001, ISO/Ts16949:2009, ABS, API |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
| Customization: |
Available
|
|
|---|
What advancements in hydraulic cylinder technology have improved sealing and reliability?
Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:
1. High-Performance Sealing Materials:
- The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.
2. Enhanced Seal Designs:
- Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.
3. Integrated Seal and Bearing Systems:
- Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.
4. Advanced Coatings and Surface Treatments:
- The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.
5. Sealing System Monitoring and Diagnostic Technologies:
- The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.
6. Computational Modeling and Simulation:
- Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.
7. Systematic Maintenance Practices:
- Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.
In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.
Contribution of Hydraulic Cylinders to the Precision of Robotic and Automation Systems
Hydraulic cylinders play a significant role in enhancing the precision of robotic and automation systems. These systems rely on precise and controlled movements to perform various tasks with accuracy and repeatability. Let's explore how hydraulic cylinders contribute to the precision of robotic and automation systems:
- Precise Positioning: Hydraulic cylinders enable precise positioning of robotic arms or automation components. They provide accurate control over the linear motion required for tasks such as picking, placing, and assembly. By precisely controlling the extension and retraction of the hydraulic cylinder, the system can achieve the desired position with high accuracy, ensuring precise alignment and consistent results.
- Controlled Motion: Hydraulic cylinders offer controlled and smooth motion, which is crucial for precise operation in robotic and automation systems. The flow of hydraulic fluid can be precisely regulated to control the speed and acceleration of the cylinder's movement. This precise control allows for gentle and controlled movements, minimizing vibrations, overshooting, or jerky motions that could affect the accuracy of the system.
- Force Control: Hydraulic cylinders provide force control capabilities that contribute to precision in robotic and automation systems. By adjusting the hydraulic pressure, the force exerted by the cylinder can be precisely controlled. This is particularly valuable in applications that require delicate force-sensitive tasks, such as gripping fragile objects or performing precise force feedback during assembly or testing processes.
- Load Handling: Hydraulic cylinders are capable of handling heavy loads, allowing robotic and automation systems to manipulate and transport objects with precision. The high force capabilities of hydraulic cylinders ensure secure and stable handling of loads, minimizing the risk of slippage or imprecise positioning. This is crucial in applications where precise control over heavy objects is required, such as material handling or industrial assembly processes.
- Durability and Reliability: Hydraulic cylinders are known for their durability and reliability in demanding industrial environments. The ability to withstand repeated use, high loads, and harsh conditions ensures consistent performance over time. This reliability contributes to the precision of robotic and automation systems, as any deviation or failure in the cylinder's movement could lead to inaccuracies or disruptions in the system's operation.
In summary, hydraulic cylinders make significant contributions to the precision of robotic and automation systems by enabling precise positioning, controlled motion, force control, load handling, and offering durability and reliability. These capabilities ensure accurate and repeatable movements, minimize errors, and enhance the overall precision of the system. By incorporating hydraulic cylinders into robotic and automation systems, manufacturers can achieve higher levels of precision, efficiency, and productivity in various industrial applications.
How do hydraulic cylinders handle variations in load, pressure, and speed?
Hydraulic cylinders are designed to handle variations in load, pressure, and speed effectively. They incorporate features and components that allow them to adapt to changing operating conditions and maintain optimal performance. Here's a detailed explanation of how hydraulic cylinders handle variations in load, pressure, and speed:
Variations in Load:
- Hydraulic cylinders are capable of handling variations in load by adjusting the force they exert. The force output of a hydraulic cylinder is determined by the hydraulic pressure and the surface area of the piston. When the load increases, the pressure in the hydraulic system can be adjusted to generate a higher force. This adjustment can be achieved by regulating the flow of hydraulic fluid into the cylinder using control valves. By controlling the pressure and flow, hydraulic cylinders can adapt to different load requirements, ensuring that the force applied is sufficient to handle the load while preventing excessive force that could cause damage.
Variations in Pressure:
- Hydraulic cylinders are designed to handle variations in pressure within the hydraulic system. They are equipped with seals and other components that can withstand high-pressure conditions. When the pressure within the hydraulic system fluctuates, the hydraulic cylinder adjusts accordingly to maintain its performance. The seals prevent fluid leakage and ensure that the hydraulic pressure is effectively transmitted to the piston, allowing the cylinder to generate the required force. Additionally, hydraulic systems often incorporate pressure relief valves and other safety mechanisms to protect the cylinder and the entire system from overpressure conditions.
Variations in Speed:
- Hydraulic cylinders can handle variations in speed through the control of hydraulic fluid flow. The speed of a hydraulic cylinder's extension or retraction is determined by the rate at which hydraulic fluid enters or exits the cylinder. By adjusting the flow rate using flow control valves, the speed of the cylinder's movement can be regulated. This allows for precise control over the speed, enabling operators to adapt to varying speed requirements based on the specific task or load. Furthermore, hydraulic systems can incorporate flow control valves with adjustable orifice sizes to fine-tune the speed of the cylinder's movement.
Load-Sensing Technology:
- Advanced hydraulic systems may incorporate load-sensing technology to further enhance the ability of hydraulic cylinders to handle variations in load, pressure, and speed. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This technology ensures that the hydraulic cylinder provides the necessary force while optimizing energy efficiency. Load-sensing systems are particularly beneficial in applications where the load requirements can vary significantly, allowing hydraulic cylinders to adapt in real-time and maintain precise control over force and speed.
Accumulators:
- Hydraulic systems can also utilize accumulators to assist in handling variations in load, pressure, and speed. Accumulators store hydraulic fluid under pressure, which can be released when needed to supplement the flow and pressure in the system. When there are sudden increases in load or pressure demands, accumulators can provide additional fluid to the hydraulic cylinder, ensuring smooth operation and preventing pressure drops. Similarly, accumulators can assist in maintaining consistent speed by compensating for fluctuations in flow rate. They act as a supplemental energy source, helping hydraulic cylinders respond effectively to variations in operating conditions.
In summary, hydraulic cylinders handle variations in load, pressure, and speed through various mechanisms and components. They can adjust the force output to accommodate different load requirements by regulating hydraulic pressure. The seals and components within hydraulic cylinders allow them to withstand variations in pressure within the hydraulic system. By controlling the flow of hydraulic fluid, hydraulic cylinders can regulate the speed of their movement. Advanced technologies such as load-sensing systems and the use of accumulators further enhance the adaptability of hydraulic cylinders to changing operating conditions. These features and mechanisms enable hydraulic cylinders to maintain optimal performance and provide reliable force and motion control in a wide range of applications.
editor by CX 2023-10-26