Product Description
48.7kg 18.1MPa Single Acting Short Hydraulic Lifting Cylinder for Forklift
A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the fork, allowing for lifting and positioning loads.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ95 | Φ80 | 800 | 1065 | 18.1MPa | M22*1.5 | 48.7kg |
(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;
(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export
Here are some key points about short-lifting cylinders for forklifts:
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Application: Short-lifting cylinders are a vital component of the hydraulic system in a forklift. They provide the necessary lifting force to raise and lower the mast assembly, which consists of the inner and outer mast sections. The cylinders enable the vertical movement of the forks, allowing for the lifting and transportation of loads.
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Stroke Length: The stroke length of a short lifting cylinder for a forklift is designed to match the vertical travel distance required for the specific forklift model. The stroke length determines the maximum height at the mast assembly, and forks can be raised or lowered.
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Construction: Short-lifting forklift cylinders typically consist of a cylinder barrel, piston, piston rod, and seals. The cylinder barrel is generally steel to withstand hydraulic pressure and loads. The piston divides the cylinder barrel into 2 chambers, allowing for the controlled extension and retraction of the piston rod. Seals ensure proper sealing and prevent leakage of hydraulic fluid.
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Hydraulic Function: The short-lifting cylinder operates based on hydraulic principles. When hydraulic pressure is applied to 1 side of the piston, it creates a force that moves the piston and extends the piston rod, lifting the mast assembly and forks. To lower the mast assembly and forks, hydraulic pressure is applied to the other side of the piston, retracting the piston rod.
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Safety Features: Short lifting cylinders for forklifts often incorporate safety features such as pressure relief valves or load-holding valves. These valves ensure that the mast assembly and forks remain in position even if there is a loss of hydraulic pressure or a sudden load shift, enhancing overall safety during operations.
The importance of Forklift Short lifting cylinder
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Lifting and Positioning Loads: The primary function of the short lifting cylinder is to provide the lifting force necessary for raising and lowering the mast assembly and forklift. This enables the forklift to lift and transport various loads, making it essential for material handling operations.
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Precise Vertical Movement: The short lifting cylinder allows for controlled and detailed vertical movement of the mast assembly and forks. This precision is vital for accurately positioning loads at different heights, such as stacking pallets or placing items on shelves. The ability to lift accurately enhances productivity and reduces the risk of damage or accidents.
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Load Capacity and Stability: Short lifting cylinders are designed to handle specific load capacities based on the forklift's specifications. They contribute to the overall stability of the forklift during lifting operations. Properly functioning cylinders ensure evenly distributed load, preventing imbalance and potential tipping hazards.
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Height Adjustability: The short lifting cylinder's stroke length determines the forklift's maximum lifting height. This adjustability allows for customization based on different application requirements. Forklifts with adjustable stroke lengths can adapt to various working environments, accommodating different sizes of racks, shelving, or loading docks.
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Safety Considerations: Forklift short-lifting cylinders often incorporate safety features such as pressure relief valves or load-holding valves. These valves help maintain the lifted load in the event of hydraulic system failure or unexpected load shifts. The inclusion of safety mechanisms ensures operator and bystander safety during lifting operations.
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Efficiency and Productivity: The reliable operation of the short lifting cylinder is essential for maintaining efficiency and productivity in material handling tasks. A properly functioning cylinder enables smooth and swift lifting and lowering of loads, minimizing downtime and optimizing workflow.
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Integration with Hydraulic System: The short lifting cylinder is an integral part of the hydraulic system in a forklift. It works with other hydraulic components, such as pumps, valves, and hoses, to provide hydraulic power for lifting operations. The smooth coordination of these components ensures efficient and practical functionality of the forklift.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.
Our Factory
Packaging & Shipping
A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the forklift, allowing for the lifting and positioning of loads.
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
Can Hydraulic Cylinders be Used in Forklift Attachments?
Yes, hydraulic cylinders can be used in forklift attachments to enhance their functionality and expand their capabilities. Forklift attachments are auxiliary devices that can be mounted to the forks or carriage of a forklift to perform specific material handling tasks. The addition of hydraulic cylinders to these attachments offers several advantages and enables a wide range of applications. Here's a detailed explanation of how hydraulic cylinders can be used in forklift attachments:
- Improved Lifting and Tilting:
- Extended Reach and Telescoping:
- Rotational Movement:
- Specialized Handling:
- Quick Attachment Changes:
Hydraulic cylinders can be incorporated into forklift attachments to provide enhanced lifting and tilting capabilities. For example, attachments such as fork positioners, side shifters, or paper roll clamps can utilize hydraulic cylinders to adjust the position of the forks or arms, allowing for efficient handling of different load sizes or configurations. The hydraulic cylinders enable precise control over the movement, enabling operators to lift, tilt, or adjust the position of the attachment as needed to optimize material handling operations.
Hydraulic cylinders can be employed in telescopic attachments for forklifts, enabling extended reach capabilities. Telescopic attachments consist of multiple sections that can be extended or retracted using hydraulic cylinders. By extending or retracting the sections, the attachment can reach deeper into racks, containers, or other storage areas, allowing forklifts to handle materials that are situated further away or at greater heights. This extension and retraction feature enhances the versatility of the forklift and enables efficient material handling in various environments.
Some forklift attachments, such as rotators or clamps, require rotational movement to handle loads effectively. Hydraulic cylinders can be integrated into these attachments to provide the necessary rotational capabilities. By utilizing hydraulic power, the attachment can rotate the load in either direction, allowing for precise positioning or transferring of goods. The inclusion of hydraulic cylinders enables controlled and smooth rotation, enhancing the efficiency and safety of material handling operations.
Hydraulic cylinders can be utilized in various specialized forklift attachments designed for specific material handling applications. Examples include attachments for handling drums, barrels, coils, or bales. These attachments often require unique lifting, clamping, or squeezing mechanisms, which can be achieved by incorporating hydraulic cylinders. The hydraulic cylinders provide the necessary force and control to handle specialized loads safely and efficiently, expanding the capabilities of the forklift in specific industries or tasks.
Hydraulic cylinders can facilitate quick and easy attachment changes on forklifts. Some forklifts are equipped with hydraulic quick-coupler systems that allow attachments to be rapidly connected or disconnected using hydraulic power. The hydraulic cylinders in the quick-coupler system enable a secure and efficient attachment change process, reducing downtime and improving productivity. This feature is particularly beneficial in applications where different attachments are frequently used, allowing forklifts to adapt to diverse material handling requirements swiftly.
The integration of hydraulic cylinders in forklift attachments provides numerous benefits, including improved lifting and tilting capabilities, extended reach and telescoping features, rotational movement, specialized handling options, and quick attachment changes. These advantages enhance the versatility, efficiency, and adaptability of forklifts, allowing them to handle a wide range of materials and perform specialized tasks in various industries.
Can hydraulic cylinders be used in container handling forklifts?
Yes, hydraulic cylinders are commonly used in container handling forklifts. Container handling forklifts, also known as container handlers or reach stackers, are specifically designed for lifting and moving shipping containers. Hydraulic cylinders play a crucial role in the operation of these specialized forklifts. Here's an explanation of how hydraulic cylinders are used in container handling forklifts:
Hydraulic cylinders are utilized in container handling forklifts in the following ways:
1. Mast Lifting:
The main function of hydraulic cylinders in container handling forklifts is to lift and lower the mast. The mast is the vertical assembly that houses the lifting mechanism and forks. Hydraulic cylinders, typically positioned on either side of the mast, provide the power and control for vertical movement. By extending or retracting the cylinders, the forklift can lift and lower containers to the desired height, allowing for stacking or unstacking operations.
2. Reach and Extend:
Container handling forklifts often feature telescopic masts that can reach out and extend. Hydraulic cylinders are responsible for extending and retracting the telescopic sections of the mast. These cylinders enable the forklift to reach containers that are placed further away or to adjust the reach based on container size. The precise control offered by the hydraulic cylinders allows for accurate positioning and safe handling of containers.
3. Container Tilting:
In some container handling forklifts, hydraulic cylinders are used to tilt the container. Tipping containers slightly can help with load stability during stacking or unstacking. Hydraulic cylinders control the tilting operation, allowing the forklift operator to adjust the container's angle as needed.
4. Side Shift:
Container handlers often feature side shift functionality, which allows the forks or attachment to move horizontally. Hydraulic cylinders are employed to control the side shift movement, enabling precise positioning of the forks or attachment when handling containers. This feature facilitates alignment with container corners and ensures secure engagement.
5. Attachment Control:
Container handling forklifts may have specialized attachments, such as container spreaders or twist locks, for secure container lifting and transport. Hydraulic cylinders play a vital role in controlling the movements of these attachments. They enable precise adjustments and alignment, ensuring proper engagement with the container and safe handling during loading and unloading operations.
In summary, hydraulic cylinders are extensively used in container handling forklifts for mast lifting, reach and extend operations, container tilting, side shift functionality, and attachment control. These cylinders provide the necessary power, control, and precision required to handle containers efficiently and safely in various container terminal and port environments.
What is the Importance of Regular Maintenance for Hydraulic Cylinders?
Regular maintenance for hydraulic cylinders is of utmost importance to ensure their optimal performance, longevity, and safe operation. Hydraulic cylinders are critical components in various industrial applications, and neglecting their maintenance can lead to decreased efficiency, increased downtime, and potential safety hazards. Here are some key reasons highlighting the importance of regular maintenance for hydraulic cylinders:
- Preventive Maintenance:
- Optimal Performance:
- Extended Lifespan:
- Safety:
- Compliance with Manufacturer Recommendations:
Regular maintenance allows for preventive measures to be taken to identify and address potential issues before they escalate. By following a scheduled maintenance plan, hydraulic cylinders can be inspected for signs of wear, leaks, or damage. Regular servicing, such as lubrication, seal replacements, and cleaning, helps to keep the cylinders in optimal condition, minimizing the risk of unexpected failures and costly repairs.
Proper maintenance ensures that hydraulic cylinders operate at their peak performance. Over time, contaminants, such as dirt, debris, and moisture, can accumulate within the hydraulic system, affecting the cylinder's performance. Regular maintenance includes the cleaning and flushing of the hydraulic system, which helps to remove contaminants and maintain the proper functioning of the cylinder. This, in turn, ensures efficient and reliable operation, maximizing productivity and minimizing downtime.
Regular maintenance significantly contributes to the longevity of hydraulic cylinders. By addressing wear and tear, replacing worn-out components, and maintaining proper fluid levels and cleanliness, the overall lifespan of the cylinders can be extended. Well-maintained cylinders are less prone to premature failures and breakdowns, reducing the need for frequent replacements and saving on replacement costs in the long run.
Maintaining hydraulic cylinders in good working condition is crucial for ensuring the safety of personnel and equipment. Hydraulic failures, such as leaks, seal failures, or component malfunctions, can lead to hazardous situations, including uncontrolled movements, equipment damage, or injury to operators or nearby personnel. Regular maintenance helps to identify and rectify potential safety risks, ensuring that the hydraulic cylinders operate safely and reliably.
Regular maintenance ensures compliance with the manufacturer's recommendations and guidelines for hydraulic cylinders. Manufacturers often provide specific maintenance intervals and procedures to keep the cylinders in optimal condition. Following these recommendations helps to uphold warranty requirements, maintain equipment reliability, and ensure that the cylinders perform as intended.
In summary, regular maintenance for hydraulic cylinders is essential for preventive measures, optimal performance, extended lifespan, safety, and compliance. By implementing a proactive maintenance program, including inspections, cleaning, lubrication, and component replacements, the overall reliability and efficiency of hydraulic cylinders can be maximized, reducing the risk of failures, improving productivity, and enhancing workplace safety.
editor by CX 2023-10-14